Benefits of BLS Composite Components

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Complex Shapes

Our process can mold complex, deep-drawn designs with variable thicknesses — shapes typically very difficult to create with aluminum or monolithic carbon fiber.

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Stiffness & Strength

BLS uses specially formulated, patented resins to maintain the performance properties and strength required for high-speed vehicle crashes.

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Self-Joining Components

The method used at BLS creates self-joining components. This eliminates the need for jigging or separate fixturing in assembly

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Meets Rigorous Testing

Our composite meets the criteria of FAR 25.853 for FST and OSU Heat Release. It also meets the European Rail Standard EN45545. More >

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Independent Shapes

Patented sandwich construction allows each side of the material to be shaped independently into different configurations, as needed.

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Large Components

Low-pressure BLS presses are able to mold larger components. Compared to multi-part, aluminum chassis , BLS replaces dozens of parts with one part.

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Good Insulation

The sandwich construction used by BLS provides both good heat and sound insulation.

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Class A Finishes

The parts made by BLS meet the automotive quality requirements for the finish.