Bus & Coach Doors

Objective: Design and manufacture doors to meet stringent EU CO2 regulations for commercial vehicles by 2025. Meet safety requirements and be cost competitive and environmentally friendly.

BLS Solution

• • More than 50% lighter than aluminum
• • Reduces BOM and simplifies assembly
• • Offers stiffness-to-weight ratio superior to aluminum or steel
• • Impact resistant and meets safety requirements
• • Integrates wiring and cabling
• • Cost competitive with current solutions
• • Low cost tooling
• • Molded construction allows net shape forming to contour the door to the frame
• • Uses recycled carbon fiber and recycled polycarbonate core

Above: Video showing the production of the bus door

Above: Bus Emergency Door